Rice Bran Oil Processing

Rice bran oil is a fat extracted from the bran layer of rice and is produced by pressing or extraction. The oil content in rice bran is 15%~22%. It has the functions of preventing cardiovascular and cerebrovascular diseases, promoting metabolism, and anti-aging. The fatty acid composition of rice bran oil is relatively reasonable, with saturated fatty acids accounting for about 20% and unsaturated fatty acids accounting for about 80%. The processing of rice bran oil is divided into two parts: oil production and refining.

Huatai Oil Machinery commits to the research development and manufacturing of rice bran oil equipment and can provide a complete 50-1000TPD rice bran oil production line.

Rice bran oil manufacturing process
Rice bran oil extraction process
  • Pressing
  • Solvent extraction
  • Subcritical extraction
EXTRACTION PROCESS

Rice Bran Oil Extraction Process

There are three main rice bran oil extraction processes: pressing, solvent extraction, and subcritical low-temperature extraction. Among them, subcritical extraction technology has the best effect. Since rice bran has a very fine particle size and contains many hydrophilic and oleophobic substances such as starch, glycolipids, colloids, and calcium magnesium phytate. The solvents are not easy to penetrate, and mixed oil and meal are not easy to separate. Therefore, rice bran must be puffed or granulated before extraction to give the rice bran an appearance structure that is conducive to extraction.

Huatai rice bran oil subcritical low-temperature extraction method has the significant advantages of "normal temperature extraction, low-temperature desolventization", little damage to heat-sensitive components in the material, low production cost, and high product quality.

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Rice Bran Oil Production Process

  • Rice bran pretreatment process

    First off, the rice bran needs a good cleaning. We can remove broken rice and other impurities in the rice bran through air separation and screening. In addition, the rice bran needs to be preheated. Put the rice bran into a vertical multi-layer cooker and add water for steaming and frying. The water content needs to reach 25%, the steaming and frying pressure is 490~686.6kPa. The final temperature is 130℃, and the moisture is 4%~5%.

  • Rice bran expanding process

    After pretreatment, using an extruder expand rice bran. The rice bran reaches a high temperature and high-pressure state in a short time. Then, when the pressure suddenly drops, the water evaporates rapidly, and the rice bran expands rapidly, forming a loose, porous structure. This process helps to destroy the cell structure of the rice bran, turning the oil from a bound state to a free state, and at the same time inactivates enzyme substances such as lipase, thereby stabilizing the quality of the rice bran.

  • Rice bran oil extraction process

    Then, the expanded rice bran into an extraction machine where using organic solvents to create a blended oil. They dissolve the oil in the rice bran particles, making it easier to extract. There are three types of rice bran extractors: drag chain extractor, loop type extractor, and rotocel extractor. Among them, the loop extractor has the best extraction effect. The material can be turned from the bending section into the lower layer, making the material extraction more uniform and thorough. The material layer is shallow, the wet meal contains less solvent, and the residual oil can be less than 1%. (Learn more: rice bran oil solvent extraction >>)

  • Rice bran oil refining process

    Huatai rice bran oil refining process separates degreasing and dewaxing, which improves the utilization rate of bran wax and bran fat. The production process produces less wastewater, and while obtaining high-quality oil, it has little environmental pollution and low energy consumption. Huatai adopts a fully continuous refining process that combines advanced physics and chemistry. The refining rate is 1%~2% higher than the intermittent refining process and nearly 6% higher than chemical refining.

  1. Pretreatment

    Clean out the sand, broken rice, straw ropes, plant straw.

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  2. Expanding

    Feed the pretreated rice bran into the puffing machine.

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  3. Extraction

    The expanding rice bran particles enter the extractor.

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  4. Refining

    Huatai rice bran refining process uses physical refining.

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Huatai rice bran oil production process
  • Improve production efficiency
  • Ensure product quality
  • Meet market demands
OBTAINED MULTIPLE PATENTS

Huatai Rice Bran Oil Processing

Huatai Oil Machinery has complete small, medium, and large rice bran oil production lines. We can provide installation, maintenance, and services for rice bran oil pretreatment machinery, solvent extraction equipment, and refinery plants. We have established rice bran oil processing plants in Bangladesh, Cambodia, and other countries and regions, and have reached cooperation with them.

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Rice Bran Oil Processing Video

Rice Bran Oil Production Process

Step into the world of elite rice bran oil processing with Huatai oil machinery! If you're aiming for the finest quality rice bran oil, we're your go-to experts. Our comprehensive production line is equipped with everything you need: from initial pretreatment to advanced extraction and meticulous refining. We're here to guide you through a seamless turnkey project, custom from start to finish.

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